Daily Pre-operation Checklist for Commercial Vehicles

Visual Inspection (Before Starting the Engine)

Category Check Item Recommended Status / Standard Pass Fail
Documentation Driver's license, PT license available and valid
Vehicle permit, revenue license, insurance, roadworthiness certificate available and valid, not expired
Previous day's report of defects All critical issues rectified
Exterior conditionVisible body damage, loose components (footboard, guard rail etc.)Clean and proper
Leaks (engine oil, Transmission, differential oil, hub grease / oil, hydraulic / air suspension, shocks)No
Side mirrorsNo cracks, properly adjusted
Windows, windscreen, and wipersIn good condition without streaking or rubber cracks
Tires & WheelsAftermarket ModificationsNo / as per authorization
Tire pressureAs per value of tire manufacturer
Tread depthUneven worn out / not below TWI - Tread wear indicator
SidewallsNo cuts, bulges, exposed cords
Wheel nutsAll fixed, tight, no rust streaks
Interior conditionPassenger SeatsClean, Secure, no sharp edges
Driver SeatsFreely Adjustable
HVAC/ Ventilation (if applicable)when unloaded temp < 20°C at seat level
Handrails, grab bars, floor boardClean, no trip hazards
SafetyFire extinguisherCharged, gauge in green zone, valid expiry, accessible
Aftermarket ModificationsNo / as per authorization
Emergency exits/ Emergency hammers (if fitted)Operation condition / availability
Safety beltsNo frays, buckle locks
Function of wheelchair lift / ramp (if fitted)Smooth operation, no jerks
Clear gangways and exit routesNo obstruction

Test Run Inspection

Engine On & During Short Drive

Category Check Item Recommended status / Standard Pass Fail
Driver's Control Driver seat adjustment Freely adjustable
Dashboard warning indicators No active warning lights
Steering & Suspension Steering free play Within limit
Power steering function at rest Smooth / no unusual noise
Steering at low speed Smooth response
Suspension springs, air balloons, Shock absorbers Stable, no sagging, no bouncing
Brakes Service (pedal) brake Pedal firm, no excessive free play
Parking brake Holds on slope
Fail-safe / exhaust brake Working properly
Air brake system Gauge in safe range, acceptable cutoff time
Transmission Clutch, gearshift Smooth, no grinding
Smoke Exhaust smoke or unusual noise No excessive smoke in snap acceleration
Lights & Electrical Systems Battery and starter motor working condition in crank starting
Headlamps (low, high beam) Illuminating
Brake lights, tail lights, Turn Indicators, hazard lights, Reverse lights, warning buzzer Illuminating
Horn, Reverse buzzer Functioning and single tone
Interior cabin and step lights functioning Illuminating